Interview with Architect Sujay Ghorpadkar, Founder and Principal Architect

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Globally, industrial buildings came in prominence with the industrial revolution and were some of the pioneering structures of modern architecture. In India, industrial architecture is slowly and steadily gaining momentum. Architect Sujay Ghorpadkar, Founder and Principal Architect, Opus Architects explains.

In the late 1700s, the initial industrial buildings of Europe were constructed with sole aim of utility and even today when it comes to industrial architecture, functionality trumps aesthetics.

The term ‘Industrial Architecture’ itself is very broad, since it encompasses a very wide range of buildings right from flatted factories to mills, refineries to warehouses. Basically, industrial buildings are designed with a view to accommodate industrial processes and not surprisingly, architectural quality in artistic terms sees much lesser emphasis.

However, just like architects try to understand a residential client’s personality, a thorough understanding of the industry, its product and production processes is absolutely critical. Given the complexities, understanding the functionality and processes is crucial before designing and requires an in-depth knowledge of mechanical, electrical, and plumbing (MEP) services right from the planning stage.

Any effort to force-fit the industrial process into a ready-made design shell rather than creating a design that keeps the utility at the forefront, is bound to affect efficiency and productivity. The production process is what dictates material flow through the building, and in turn influences design.

Factors Influencing Industrial Architecture

Manufacturing process: What is the raw material used? In what quantity does it need to be stored? Are there any special storage considerations? What are the various steps involved in production. How does the raw material travel from one stage to another? How much manpower is involved in each stage? These are all the questions that need to be answered before we embark on the designing process.

Machinery required: The volume and weight of the machines needs to be known in advance. Also, factors such as the amount of heat generated by each machine, cooling requirements, ventilation needed, recommended air flow, power supply needed, all these factors affect design.

Waste management: Typically, most industrial processes entail the management of waste, by-products and effluents within the shop-floor area. So, for efficient design of a manufacturing unit, one needs to consider the flow of these materials, storage and finally treatment at the site level. For instance, we need to plan for the location of dust collectors, carefully design the network of drainpipes to process effluent water, place biological waste collectors etc. All of these needs to be incorporated during the planning stage only.

Safety: In any industrial building, safety is a prime concern given the several inherent risks that an industrial process contains. While India still lacks international standards of safety, the situation has started to improve, with companies giving more consideration to safety than ever before. Therefore, provisions for fire protection, evacuation planning during emergencies need to be incorporated right at the design stage. Specific considerations such as providing ergonomically correct working heights for platforms for various production activities, for example, play a big role in improving safety considerations.

Lighting and ventilation: Natural light not only impacts productivity, but also plays a role in energy costs. As a result, use of natural light inside the shop floor is critical. The planning of proper location and sizes of fenestration can play an important role. Extensive use of skylights and roof ventilation systems is an important factor in industrial design.

 Indian vis-à-vis Global Practices

The concept of industrial architecture first came to India with the British, when they felt the need to manufacture in India. Since the, there have been a few improvisations, but no drastic changes in the sensibility of the buildings. The economic liberalisation brought in some significant changes, mainly due to the proliferation of multinational organisations that came with a paradigm shift in thinking.

On a broader level, though, Indian factories and business houses lack design sensibility. The tendency is to rely on “shed building companies” to work out the layouts. These companies take a cookie cutter approach to design, with little respect or consideration for design and aesthetics.

Globally, standards also play an important role, since there are stringent bylaws that govern aspects of stability, safety and specification in factory designs. In India, cost saving is often a greater consideration than good design and construction quality.

This is a rather short-sighted approach. A well-designed industrial building not only boosts productivity and efficiencies, it also helps create a positive image with customers, other stakeholders and the society at large. As India works towards claiming a spot on the global manufacturing stage through initiatives such as “Make in India”, organisations need to wake up to the need for good industrial architecture as a strong competitive differentiator.

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